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Equipment
Calstone is a forward thinking organization with the latest in technology and equipment. We are constantly updating and upgrading our capabilities to accommodate the ever-changing industry requirements. We have the equipment in-house to customize all parts and furniture to provide customers with quick turnaround and prototype approval.
ENSIS Series Fiber Laser
AMADA’s 3kW, 6kW, and 9kW ENSIS fiber laser technology utilizes an innovative resonator to automatically optimize the diameter of the laser beam. This unique feature allows for the continuous processing of thin-to-thick materials by a single machine with no lens change or additional setup required.
LCG AJ Series Fiber Laser
The 3kW, 6kW, and 9kW LCG AJ Series was developed with AMADA’s proven fiber laser technology. This technology helps achieve Process Range Expansion (P.R.E.) by having the ability to process brass, copper and titanium — materials that can be difficult to process with a CO2 laser. With an innovative motion system and advanced structural design, the LCG AJ Series represents an optimal balance of cut speed, positioning acceleration, and overall accuracy.
REGIUS 3015 AJ
The REGIUS 3015 AJ fiber laser is the pinnacle in speed, accuracy, and machine utilization. The high-speed 3-axis linear drive system combined with AMADA’s original Variable Beam Control Technology allows the REGIUS to provide unmatched productivity while processing different materials. The REGIUS is also packed with features to support autonomous operation such as lens monitoring, collision recovery, and automatic nozzle change & centering.
AE NT Series — Servo Drive Turret Punch Press
With more than 30,000 machines in operation, AMADA has earned a worldwide reputation as a leader in turret punch press technology. The AE NT Series was engineered as part of an ongoing commitment to provide manufacturers with the widest range of high-performance punching solutions. The AE NT Series is packed with a wide variety of standard features to ensure that parts are produced faster, easier and more economically.
AMADA Press Brakes
AMADA offers a wide range of down-acting precision press brakes. The eco-friendly HD NT Series is an electric/hydraulic, down-acting system that delivers superior accuracy. This high-performance series features a Hybrid Drive system that is engineered for low energy consumption and requires less hydraulic fluid than conventional machines. The super-accurate ram is capable of repeatability to within tolerances of +/-0.030”.
Wire Bender, AIM INC #AFES-3D13T
The AFES-3Dx machine is equipped with a two-plane wire straightener. Each plane consists of 11 “V” groove roller bearings. Two different diameters of rollers allow straightening a wider range of wire with just one straightener. Wire range: 2mm to 8mm (0.07” to 0.315”). Wire linearity: < 5:1000 at 6mm (0.236”) wire diameter. With exceptional accuracy and repeatability using AIM’s Smart Editor program, a variety of different shapes can easily be designed.
Handy Thread, Threading Machine
It is a compact machine designed for continuous duty, high production threading of rods from 3/32″ through 5/8″ diameter. Approximate size: 24″ x 39″ x 27″ high. Weighs less than 300 lbs. It can be moved easily to the job mounted on a rolling table or bench. Plug it into a standard 120-volt, 3-prong electrical outlet, connect it to the shop air supply, and it is ready to go to work. The machine can be operated with one hand. The carriage, mounted on ball bearings, rolls so easily that there is little operator fatigue. There are no foot switches to stumble over and even an unskilled operator can immediately learn to operate it with no special training. Thread quality will be as good as your threading head is capable of making. The quality of your thread is limited only by the quality of your threading head.
Danobat BM2600 Panel Bender
Supporting parts up to 112” x 60”, and material up to 0.074in thick, the DANOBAT BM Automatic Panel Bender is the ideal solution for large volumes manufacturing, both short and long series, and can work in line after any punching, shearing or laser cutting solution. The BM panel bender is equipped with an automatic bending length setting system, which adapts to the dimensions of the part to be bent, making possible to manufacture different consecutive sizes without any manual adjustment. This device reduces machine downtimes, while ensures user safety and eliminates possible human errors.
Fab-Pak FT-SS (Single Zone)
The Fab-Pak™ FT—a fixed-table robotic welding cell system—is ideal for welding small to medium-sized parts that do not require rotation or repositioning. The Fab-Pak FT enhances standard part production by improving productivity, quality and safety.
Kappers Electrostatic Powder Coating
Powder coating provides a high-quality, lasting finish on your metal furniture. The application process on our conveyorized electrostatic spray coating line is carried out by a 10 gun Wagner powder spray system and a Wagner 2 gun manual spray to waste powder booth.
Stratasys F170 3-D Printer
The F170 allows for fast, effective prototypes for concept development, as well as highly accurate and robust parts for design validation and functional performance. It has a large Build Size: 254 x 254 x 254 mm (10 x 10 x 10 in). It allows for fast, easy material change-out, plus auto-calibration ensures less time is spent troubleshooting and more time prototyping. It supports model materials: PLA, ABS-M30, ASA, TPU 92A, QSR support material. For part accuracy, parts are produced within an accuracy of +/- .200 mm (.008 in), or +/- .002 mm/mm (.002 in/in), whichever is greater.
Other Services
Capabilities
We have the latest technology in laser cutters, turret presses, robotic welders, and powder coating systems to deliver precision-built equipment.
Material Knowledge
Calstone’s investment in technology can accommodate our customers requirements.
Put our solutions to work for you
We have end-to-end solutions for all your steel-based furniture needs.